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Honeywell TH5220D1003 Heater Thermostat Owner’s Manual

2

6-436.9

5H76292A

August, 2009

Honeywell TH5220D1003 thermostat wiring for gas

unit heaters HD/HDB, HDS/HDC, PTS/BTS, PTC, PDP/BDP, and

duct furnaces “D”, “H”, “I”, & “O” series

WARNING

1. Disconnect power supply before making wiring connections

to prevent electrical shock and equipment damage.

2. All units must be wired strictly in accordance with wiring

diagram furnished with the unit. Any wiring different from

the wiring diagram could result in a hazard to persons and

property.

3. All wiring must be done with a wiring material having a

temperature rating of at least 105°C.

Wiring Diagram Selection

IMPORTANT

• For gas fired unit heaters and duct furnaces (non-factory

1. The use of this manual is specifically intended for a

supplied blower) with model numbers shown above, refer to

qualified installation and service agency. All installation

Figure 1.1 and Table 1.1 for correct unit to thermostat wiring.

and service of these kits must be performed by a qualified

installation and service agency.

2. These instructions must also be used in conjunction with

the Installation and Service Manual that originally shipped

with the appliance, in addition to any other accompanying

component supplier literature.

• For all other system units (factory supplied blower), refer to

the job specific unit wiring diagram provided with the unit.

• For deviations to these wiring diagrams or the job specific

wiring diagrams, consult the factory.

Figure 1.1 - Terminals on Thermostat

Installation and Wiring

Installation of wiring must conform with local building codes,

or in the absence of local codes of the National Electric Code

ANSI/NFPA 70 - Latest Edition. Unit must be electrically

grounded in conformance to this code. In Canada, wiring must

comply with CSA C22.1, Part 1, Electrical Code.

Table 1.1 - Thermostat to Unit Wiring

 Wiring Terminals on Thermostat  

Location of Unit

Terminals

Model

R 

(2-stage ONLY)

HD/HDB, HDS/HDC,

PTS/BTS

Ignition control in unit

control compartment

n/a

Terminal board on

external junction box

PTC

G 

F 

Gas valve high stage

(HI, 3, or A)

Terminal board on

external junction box

PDP/BDP

Fan relay by others or to

factory relay wire removed

from T or H

Terminal board on

external junction box

(Digit 13=4 Only)

Gas valve high stage

(HI, 3, or A)

DFG, IFG, DFP, IFP

Terminal strip in control

compartment (Digit

13=0, 1, 2, or 3)

DFG, IFG, DFP, IFP, DFS,

IFS, HFG, OFG, HFP, OFP

Factory time delay relay

wire removed from 4

➀ Not all terminal connections are used. Table only shows terminals that are used for required heating operation.

➁ The factory installed R to Rc terminal wire jumper is to remain in place.

➂฀Verify that the buss bar on the G terminal is removed.

➃ Verify that the buss bar between the T2 and F terminal is removed.

(See page 2 for Thermostat Function Programming Instructions)

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General	Details
Name	Honeywell TH5220D1003 Heater Thermostat Owner’s Manual
Make	Honeywell
Language	English
Filetype	PDF (Download)
File size	0.1 MB

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Honeywell TH5220D1003 Manual: Questions and Answers

What does function 3 setting mean on the Honeywell TH5220D1003?

Function 3 controls the fan. Setting it to 0 means the equipment controls the fan in heating mode, typical for gas or oil furnaces. Owner's Manual, p. 2

What's the difference between function 5 and function 6 on the TH5220D1003?

Function 5 is heat cycle rate in cycles per hour. Function 6 is second stage heat cycle rate, set differently based on furnace efficiency. Owner's Manual, p. 2